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Hoses and dustports are available in so many various diameters you could go loopy attempting to match them up.

Sometimes, yow will discover a hose or adapter that may match inside a dustport, however its smaller diameter reduces airflow. To maximize airflow, it’s higher to suit a hose to the outdoors of the dustport. For that hookup, you’ll should customise. Here’s an instance.

My store vacuum’s hose is about 1/4″ bigger than my miter noticed’s mud port. To make an adapter, I measured the within diameter of the hose, set a compass to this measurement and drew a circle on a 3/4″ piece of plywood. Next, I measured the skin diameter of the dustport. Using a Forstner bit about this measurement, I drilled a gap within the middle of the circle. Then I lower out the circle on the bandsaw, making a hoop.

Well, the ring didn’t fairly match the dustport. Its gap was a bit too giant, so I lower the ring in half and sanded a bit off the ends of every piece. I additionally wrapped a layer or two of duct tape across the dustport to barely enhance its diameter. Eventually, I bought a decent match, with hairline areas between the ends of the ring segments.

Next, I made the ring match tight contained in the vac hose. It was shut, however a bit too small. To scale back the hose’s diameter, I lower two slots in it on the bandsaw. Compressing the hose and ring with a hose clamp produced a wonderfully tight match. Unlike a taped connection, this one gained’t come free! –Tom Caspar


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