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My easy tenoning jig produces flawless tenons in minutes— even haunched tenons. The jig consists of a sled with a glued-on assist block and a screwed-on sacrificial backstop. The sled and assist block are flush on the work facet and sq.. The backstop protrudes by the thickness of the workpiece, minus 1/16-in.

Before utilizing the jig, set up a spiral bit and set its top to the tenon’s size. Position the fence and clamp a spacer that’s the identical thickness because the workpiece towards the outfeed finish.

To rout the tenon cheeks, clamp the workpiece flush towards the jig’s assist block and backstop. Then rout from proper to left, whereas urgent the sled towards the outfeed spacer and the workpiece towards the infeed fence (above). I normally make a light-weight scoring go earlier than routing full-depth: I bear the sled towards the spacer, however pull the workpiece away from the fence and information it freehand by means of the minimize.

To rout the tenon ends, I set up the workpiece behind the cease. To create a haunch (image above), I place an appropriately-thick shim beneath the workpiece earlier than I clamp it to the cease. –Joseph Scharle

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