Making adjustable miter gauge runners

When making sleds for the tablesaw or to suit comparable information slots in different instruments, I’ve at all times made the runner myself. The benefit after all is that they’re fast, straightforward, and low cost. They by no means go away me ready for the ustruck to reach, and there’s satisfaction in having made them myself.

On the opposite hand, being product of hardwood, they’ll swell to a tighter match or shrink to a looser one in response to modifications in humidity. These modifications can have an effect on ease of use and accuracy. So, right here’s a technique to make hardwood miter-gauge runners in your individual store which are adjustable to an ideal match even once you’ve had prolonged durations of utmost moisture in your woodshop and your runners had been made in a drier time. Or vice versa.

Use hardwood of the size you want for the jig or sled you’re making. In my case, I used cherry and milled it to the next dimensions: 3/Eight in. thick, 11/16 in. huge and 13 in. lengthy. Use a drill press and 11/32-in. brad-level bit to drill holes alongside the sting of the inventory. Be sure that the drill is centered within the inventory. Using a fence on the drill press will give extra correct outcomes. Mark and drill these holes 1-1/2 in. from the tip of the inventory and at heart on every bit. The holes ought to be drilled 1/16 in. deep permitting the top to sink into the inventory. Use the depth cease on the drill press to manage depth.

Next, put a 5/32-in. drill bit within the drill press and regulate the depth in order that the drill will go utterly by means of the inventory. Use the fence and the middle of the beforehand drilled gap to information the position of the inventory on the drill-press desk. Use an 8-32 faucet to type threads within the holes for the plastic screws to suit. I mounted the 8-32 faucet in a cordless drill and minimize the threads in every gap, slowly out and in to maintain from stripping the threads. The faucet is meant to be used on steel so watch out to not drive it in thus far that it strips out the threads.

If you utilize 3/4-in.-long nylon screws as I did, you’ll want to show all of them the way in which into the inventory after which use the stationary belt sander to sand them flush on the alternative facet. Use a screwdriver to regulate them for an ideal match earlier than mounting them to a sled base. After mounting you possibly can regulate the screws for a easy friction-free slide by means of the minimize. The nylon screws will see to that. The nylon screws I used are from Amazon, Hillman stock number 59463-L.

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