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Hone your hand expertise with a venture that has low dangers however excessive rewards.
Trying one thing new within the store could be, effectively, making an attempt. Once I get comfy with one approach to make a joint, I’m detest to strive one other, regardless of how many individuals (or magazines) inform me how a lot better it’s.
This is human nature, I suppose. Whenever I wish to try one thing new, I attempt to use it in a venture that doesn’t devour a number of wooden or time. That method, if I botch the venture, I’ve made just some sticks of firewood.
This Shaker silverware tray is a perfect venture for this type of experiment. Beginning dovetailers will discover this venture starter venture. Want to strive utilizing rasps and information? The curves on the tip items and the cutout handles are glorious apply. How about chopping rabbets or grooves with hand instruments? Or even simply hand-planing all of the boards and giving your sander a relaxation? This article and its drawings clarify how the field goes collectively; the strategies you select to execute these joints are as much as you.
About the Box
All the elements for this venture are 1⁄2“-thick inventory. Using skinny inventory is what makes this venture best for individuals who wish to hone their dovetail expertise. Thin inventory is simpler to chop true than thick inventory. Cut all of your elements to measurement after which reduce your dovetails in any respect 4 corners.
The backside of the tray is a single panel that floats in a groove reduce into the edges and ends. The groove is 1⁄4” x 1⁄4“. Cut the groove so it’s situated 5⁄8” up from the underside fringe of your sides and ends. Note that the groove within the two facet items must be stopped or it is possible for you to to see it on the skin of the venture. The groove ultimately items doesn’t have to be stopped as its exit level will probably be hidden by the tails in your facet items.
The backside itself wants a tongue on all of its 4 edges so it’s going to match into the 1⁄4” x 1⁄4” groove. To create this tongue, reduce a 1⁄2“-wide x 1⁄4“-deep rabbet on all 4 edges of the underside piece. The rabbet is wider than you want, however the further width makes it simpler to suit the underside within the groove, and to get the underside out and in of the groove throughout each test-fitting and meeting.
The measurement of the underside piece is crucial. It ought to backside out within the groove ultimately items. But the lengthy edges of the underside piece ought to have some room to permit the underside to broaden and contract with the change of seasons. The measurement of the underside within the chopping listing permits 1⁄16” for enlargement on both facet.
Cut the curves on the tip items. The best technique to mark the curve is to mark a line 11⁄2” in from the highest fringe of the ends. Take a skinny and lengthy piece of scrap and bend it so it joins your two pencil marks on the ends and the highest of the tip. Trace the curve and reduce it.
The cutout handles on the ends are 3⁄4” excessive, 3″ lengthy and situated 5⁄8” from the highest fringe of the tip. Here’s a touch: Use a 3⁄4” auger or Forstner bit to each take away the waste and type the curves on the ends. Then refine and clean the within edges of every cutout.
Assemble the field by gluing two finish items to 1 facet piece. Then slide the underside into its groove and glue the opposite facet in place. My end recipe for the field proven right here is straightforward: Rag on a coat of boiled linseed oil (comply with the directions on the container) and permit the oil to completely treatment. This takes a pair weeks in a heat room. Then spray on three coats of a transparent aerosol lacquer, sanding calmly between every coat with #320-grit paper.
You may be questioning what new approach I attempted out when constructing this venture. My new approach was to aim to construct this venture for my spouse for her January birthday and to truly ship it on time. And how did I do? Let’s simply say it was a superb Groundhog Day present.
Editor’s Note: This article initially appeared within the October 2007 concern of Popular Woodworking
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