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I had a venture on which I wanted to rout out a big space about 38” deep. It was a wood case for a Nook reader, and the eReader needed to match into the excavation.

I had poor luck with my energy router. It failed miserably. I had poor visibility of the bit, and the instrument was extraordinarily aggressive.

I made a decision to interrupt out my giant router airplane, however the space to be routed was too giant for it to span the opening from edge to edge.

A light-weight bulb went off, and I made a decision to make an acrylic auxiliary base for the router airplane. The instrument was already drilled with slots for an edge fence, so it was merely a matter of drilling the auxiliary base for 516” holes to align with these slots and one other 114” gap for the router blade to go by. I used two 14“x20 1” T-bolts, flat washers and wing nuts to lock the bottom to the router. I needed to counterbore the underside of the bottom to suit the T portion of the T-bolt. I used a Forstner bit and chisel to form the counterbore.

I eyeballed the opening that the blade got here by – dumb. Let my expertise be useful to you. The blade got here down on the plastic.  Measure the place the blade will come down earlier than you drill.

I used a 38” acrylic sheet about 6 12” x 9 12“, however you may range the dimension to fit your state of affairs. Just make it extensive sufficient to span the work edge to edge when on the excessive.

I used to be fairly pleased with the added stability of the router and I used to be capable of airplane the excavation rapidly and easily. I feel I may even discover this auxiliary base helpful to excavate fields in aid carvings. –Walter Lees

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