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Forget plastic or metallic pans – a picket one appears nicer and works higher.

Some time over the past 25 years of prowling round workshops, museums and vintage shops, I noticed a picket dustpan. The encounter made me slap my brow – why do I’ve a plastic pan once I may construct a picket one from scraps?

After finding out industrial dustpans and making a prototype, I settled on this design. It’s light-weight, straightforward to construct, stands upright by itself and the pan pivots snappily on an axle that runs between the 2 sides.

It’s additionally an effective way for a starting dovetailer to follow the joint. Whether your joints are good or perforated, they may find yourself within the dustbin.

How it’s Built

The two sides are joined to the again piece with through-dovetails. An axle passes between the 2 sides. The dustpan’s deal with is tenoned and wedged into the axle.

The assembled sides and again are then clad with 18“-thick hardboard. The backside of the pan is beveled on its entrance edge so you may choose up superb mud. A half-dowel on the underside of the pan ensures the entrance fringe of the pan will contact the ground.

Dovetailed Dustpan Cut List

No.ItemDimensions (inches)MaterialComments

t w l

❏ 2 Sides 12 x 3 12 x 12Walnut

❏ 1 Back 12 x 3 12 x 12Walnut

❏ 1 Top 18 x 6 1Four x 12Hardboard

❏ 1 Bottom 1Eight x 12 x 12 14Hardboard

❏ 1 Axle 1 12 x 1 12 x 12 14 Hardwood 58tenon, each ends

❏ 1 Handle 1 1Four x 1 1Four x 33 12 Hardwood 158tenon, one finish

❏ 1 Dowel 58 dia.11

Elevation

Plan

Profile

Sides & Axle

After you chop your inventory to dimension, lay out and minimize the cove and bevel form on the perimeters of the pan, utilizing the development drawings as a information. Drill the 1″-diameter gap by means of each side that may settle for the axle. It’s greatest to bore the 1″ gap by means of each items concurrently to make sure they align.

The axle is a scrap that I minimize to an octagon (I like aspects). Then I turned 1″-diameter x 58“-long tenons on each ends. These tenons will rotate within the holes within the aspect items.

If you don’t have a lathe, a easy resolution is to make your axle 11″ lengthy and bore 1″-diameter holes into every finish of the axle. Then glue 1″-diameter dowel items into these holes – prompt tenons.

Now drill a 1″-diameter gap by means of the midpoint of the axle to just accept the tenon on the deal with.

Handle

My flip. A lathe makes fast work of the tenon on the underside of the deal with.

My deal with is a scrap of sycamore that I minimize into an octagonal profile with a jack aircraft (adopted by a easy aircraft), then I turned a 1″-diameter x 158” tenon on one finish, and an ornamental sphere on the opposite. If you don’t have a lathe, you should buy a alternative broom deal with. These often have a tenon that’s 1516” in diameter or 118“. So you’ll must make a different-sized gap by means of the midpoint of the axle when you go for the store-bought deal with.

You can also flip some form of ornament on the prime when you please, or simply bevel it off like all outdated broom deal with.

Now assemble the axle and deal with. I sawed a kerf by means of the size of the tenon. Then I glued and wedged the tenon into the axle. When the glue dried, I trimmed the wedge and cleaned up the joint.

Dust to Dovetails

Permanent wedgie. Note that the wedge is oriented throughout the grain of the axle. If you orient the wedge 90° within the different route, you’ll break up the axle.

There are 1000’s of tutorials on chopping dovetails on the market. So I’m not going to waste valuable ink and paper explaining fundamentals you will discover in virtually any e-book. But I wish to level out what I take into account to be the essential elements of the joint – so learn the captions in “The Finer Points of Dovetails” beneath.

After the joints are minimize, bevel off the inside corners of the tailboard to make the joint simpler to assemble. Paint disguise glue on the mating surfaces of your joint. Put the axle in place between the aspect items and knock the dovetails collectively. Clamp the joint if essential.

Don’t fear an excessive amount of about squareness but. If the pan appears square-ish, let the glue dry.

The Finer Points of Dovetails

Gang of two. I gang-cut my tailboards each time potential. This saves numerous time and – for freshmen – ends in the tails’ partitions being extra sq.. I feel three tails appears good right here.

Go for broke. Don’t be timid when sawing the half-pin away. Split the baseline so that you aren’t paring all afternoon.

Start fretting. With skinny inventory, I take advantage of a fretsaw to take away the waste between the tails. Thick inventory calls for a coping noticed or bowsaw. If you chop slowly, you’ll be capable to noticed near your baseline – saving numerous chopping.

See the aspect. Chopping the final little bit of waste is all about preserving your chisel 90° to the work. So sit to the aspect of the chisel so you may see if you end up at 90°.

Don’t be a pinhead. Most dovetail errors occur when transferring the form of 1 joint to the opposite. Take your time and take nice care. Even after 25 years of chopping this joint, I focus 100 p.c at this step.

Slow is far quicker. Again, take your time when fretsawing away the pin waste. A little bit care will save numerous boring chopping.

Clad the Pan

Offset clamping. Use a clamp to carry your pan into sq.. For the pan proven right here, the joint on the backside of the picture was greater than 90°. The cocked clamp introduced issues into sq..

After the glue is dry, aircraft up the perimeters and again to stage the joints and take away any bruising. Then verify the within of the pan to see if the corners are sq.. If they aren’t, use a clamp to carry the pan into sq. earlier than including the highest piece.

The prime and backside of the pan are tempered hardboard, a pleasant engineered panel product made (often) from exploded wooden fibers and boiled linseed oil. You can noticed, chisel and aircraft it like wooden (as a result of it’s wooden).

Screws maintain it sq.. After you drive screws into the again and sides of the pan, you may launch the clamp. The screws will maintain the pan sq..

The prime piece of hardboard is curved to permit the deal with to pivot a bit extra, which makes the dustpan simpler to make use of. Cut the curve with a coping noticed and clear it up with a rasp and sandpaper.

Attach the highest to the pan with disguise glue and #6 x 58” panhead screws.

The backside of the pan can also be hardboard. The entrance edge is beveled off and stands proud in entrance of the perimeters 14“. The bevel means that you can seize superb mud. I planed the bevel on the entrance fringe of the underside. First I caught a bit of painter’s tape 14” from the entrance edge. Then I used a block aircraft to create a pointy bevel.

Attach the underside to the perimeters and again with disguise glue and #6 x 58” wooden screws.

The remaining building step is to attach half of a dowel to the underside of the underside. The dowel ensures the bevel on the entrance of the dustpan reaches the ground and isn’t sitting on particles. I made my half-dowel by planing down a 58“-diameter dowel with a jack aircraft. Then I glued the dowel to the underside of the underside, proper beneath the again piece.

Finish & Finishing Touches

Bevel edge. A strip of tape helped to information me as I used a block aircraft to bevel the sting of the hardboard backside.

If you need to hold your dustpan on a peg, drill a 14” gap by means of the deal with and tie a string by means of the outlet.

If you’ll use this dustpan within the store, you in all probability don’t want to use a end to it. However, I assumed the dustpan would look good sufficient for the house if I utilized an oil end. Two coats of boiled linseed oil and wax did the trick. 

Download the PDF of this text beneath.
June 2017 – Dovetail Dustpan


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