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Pocket screws and two again helps make this good-looking Shaker-inspired shelf easy to construct.

Clear end updates the look of this traditional design.

This modified Shaker design, downsized from a set of creamery cabinets, is customized from a Shaker Workshops catalog. To guarantee our 34“-stock would  not bow beneath the burden of even the heaviest objects, we determined to make these shelf items a bit shorter than these you’ll discover on the corporate’s website

Many house facilities carry solely pine, poplar, and oak (you might also discover maple or aspen, relying in your area). We selected oak as a result of we expect it has the very best pure look.

One of the largest challenges you’ll have with this venture is discovering vast boards which might be straight and flat … and that stay straight and flat after you chop them to dimension. Take time to look via the racks for the very best boards – and if in any respect attainable, keep away from shrink-wrapped boards, irrespective of how fairly. You’ll want two 6′ and one 4′ 1 x 12s (or one 10′ and one 8′ size). You’ll additionally want a 6′ size of 1 x Four for the helps.

Because the wooden for the edges and cabinets is 111⁄4″-wide and your miter noticed is probably going a 10″ mannequin, you’ll have to chop the items in two steps. Measure and make the primary minimize. Then flip the board over and line up the noticed blade to the kerf you’ve already minimize, and make the second minimize.

Once you’re again within the store, your first step is to chop the edges to size in your miter noticed. If you’ve got a 10″ miter noticed, your crosscuts on the edges (and cabinets) might be a two-step course of as a result of the diameter of the noticed blade limits the width of the minimize. You’ll must first minimize on one facet of your board, then flip it over and thoroughly line up the kerf with the noticed blade earlier than finishing the minimize (see image at proper).

A skinny piece of scrap, a nail and a drill are all it takes to make this straightforward compass jig.

Now, you’re prepared to put out the arched high and cutout on the backside. Align the highest edges of the edges and stick the faces along with double-stick tape to maintain them from slipping, then clamp each items collectively flat to your workbench. Now,  measure throughout the width to seek out the middle of your board, and make a mark. That measurement is similar distance you’ll measure  down from the highest edge to mark the intersection of the 2 factors (5 58“except you’ve resized the plan, or used different-sized inventory). This level is the place you’ll place your compass level to attract the half-circle arch throughout the highest.

And for those who don’t have a compass, it’s no drawback. It’s simple to make a compass jig. Simply seize a skinny piece of scrap and drive a nail via the center close to one finish. Now, utilizing the identical measurement you already established to seek out the compass level (once more, it’s 558” on our plan), mark and drill a gap that distance from the nail, and stick a pencil level via it. Voilà – a compass jig.

You can pull a cup out of a board by clamping the piece to a straightedge and pulling it tight with clamps earlier than screwing it down.

You can use that very same jig for the underside arched cutout. Simply drill one other gap 318” away out of your nail. Set the nail as near the middle of the underside edge as attainable and mark the cutout arch. Or, mark the arch with a standard compass.

Now use your jigsaw to chop as near the strains as attainable, and use a rasp and sandpaper to wash up the cuts. If you retain the items clamped collectively throughout this course of, it is best to find yourself with almost similar arches. If you’re not assured in your jigsaw abilities, observe making curved cuts on some scrap items earlier than transferring on to the true factor.

Now minimize the cabinets to size.

Make positive your drill is at a 90° angle to probably the most slim inventory via which you’re drilling – on this case, the three⁄4″ fringe of the facet beneath the help.

Set up your pocket-hole jig for 34“-thick materials. Mark the location for 3 pocket holes on every finish of every shelf, two of them 34” from every lengthy edge, and one within the middle of the top. Drill the holes. 

Cut the again helps to size, and sand all items to #150-grit earlier than meeting (#120 for those who’re planning to color).

Now you’re prepared for meeting, and the second trick we promised. Lay one facet flat in your bench and mark the placement of the highest shelf at both facet. You might not be capable of line up the shelf along with your marks due to cupping within the vast board; that’s the place the trick is available in. Position the again help (or any straight piece of scrap) alongside the bowed facet of the shelf, if there’s one, and use clamps to carry the sides of the shelf flat to the help or straight scrap. Slide the clamped unit to the format strains, maintain or clamp it in place then use screws to connect. This trick will work to tug the bow from any of the cabinets.

Attach all three cabinets to either side, straightening the items the place crucial.

Now lay the meeting face down, line up the help with the highest of your high shelf. Drill countersunk holes on the high shelf, on the backside shelf, and on the inside edge the place the help meets the center shelf. Be positive to carry your drill at 90° to the edges; since you’re drilling into 34  inventory, you would simply drill via the facet for those who’re not cautious.

Attach the uprights with #Eight x 114” screws (rubbing the threads on some wax will assist them seat extra simply). Pay explicit consideration on the high and backside because the inventory can simply break up. If it does crack, cease your drill instantly – however don’t panic. Just again the screw out a tiny bit, and the break up will shut up.

Finish the cabinets with two coats of wiping varnish.

Shaker cabinets Cut List

No. merchandise dimensions (inches) materials


❏ 2 Sides 34 x 11 1Four x 38 Oak

❏ 3 Shelves 34 x 11 1Four x 26 12 Oak

❏ 2 Supports 34 x 3 12 x 31 38 Oak

Product Recommendations

Here are some provides and instruments we discover important in our on a regular basis work across the store. We might obtain a fee from gross sales referred by our hyperlinks; nevertheless, we now have fastidiously chosen these merchandise for his or her usefulness and high quality.

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