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Simple design. Sturdy development.

Every store wants a pair of trusty sawhorses. I like ones which are simple to construct and straightforward to retailer away.

Easy to make. All the components are simply residence heart 1x4s glued collectively.

These sawhorses undoubtedly match that invoice, and nest collectively fairly nicely, too.

Removable toes. Unscrew the knobs to slip off the toes.

This distinctive design is inside attain of any woodworker and doesn’t require many instruments to construct. 

Stores flat. Hang the components on a wall or put them on a shelf.

The wooden is kind of frequent—I used yellow poplar 1x4s from the native residence heart. You’ll want about 200 linear toes of 1x4s to make one pair of horses.

Knockdown Trestle Sawhorse Cut List

Overall Dimensions: 27-1/2″ H x 24″ W x 18″ D



Qty. for two

Th x W x L


Leg 1


3/4″ x 3-1/4″ x 26-3/4″


Leg 2


3/4″ x 3-1/4″ x 14-1/4″


Leg 3


3/4″ x 3-1/4″ x 6″


Top stretcher 1


3/4″ x 3-1/4″ x 24″


Top stretcher 2


3/4″ x 3-1/4″ x 11-1/2″


Top stretcher 3


3/4″ x 3-1/4″ x 3″ (a)


Mid stretcher 1


3/4″ x 3-1/4″ x 19-1/2″


Mid stretcher 2


3/4″ x 3-1/4″ x 11-1/2″


Foot 1


3/4″ x 3-1/4″ x 8-1/4″ (b)


Foot 2


3/4″ x 3-1/4″ x 18″


Foot 3


3/4″ x 2-1/4″ x 2-1/4″

a) First minimize miters on each ends of two items 12″ lengthy,

then crosscut them to make 4 B3 components.

b) Rough minimize 4 items 17″ lengthy to make all eight items.

Building the horse

1. Use loads of clamps to attach the items collectively. Place two clamps throughout the items to assist align them. To forestall these clamps from sticking to the wooden, place some small blocks, coated with masking tape, between the wooden and the clamp.

You’ll want a tablesaw, handsaw, drill and a lot of clamps. A miter noticed can be helpful for chopping components to size. Begin by chopping all of the components besides A3 and B3—you’ll minimize these to suit afterward. Assemble the components within the order proven within the drawings on the following web page. The fundamental concept is to attach the items in layers (Photo 1), then rip each side to make the perimeters completely even (Photo 2).

2. Saw each side of the glued-up components. This is a simple technique to make the perimeters completely even.

Here are a number of notes to information you alongside the best way. In step 12, you’ll be gluing a foot in order that it matches tightly round a leg. The greatest approach to do that is to position a leg between the foot items in the course of the glue-up. Clamp these three items to attract them shut. To forestall the leg from changing into glued to the foot, place some shims beneath the leg, as proven within the drawing.

When you’re able to assemble the body in step 16, place the stretchers in place and measure the space between them. Cut A3 to this size. You can glue all of those items collectively directly, but it surely’s simpler to do it in two phases. Start with the center stretcher, however go away the highest stretcher in place—with out glue—so the legs are spaced appropriately. Draw all of the items tight with clamps. For the second stage, glue on A3 and the highest stretcher. After eradicating the clamps, minimize half B3 to actual size.

To set up the hanger bolts, first drill a 5/16″ gap by every foot. Make certain the opening is plumb—it’s greatest to make use of a drill press. Clamp the foot onto the leg and proceed drilling the opening with a cordless drill. Remove the foot and enlarge its gap with a 3/8″ bit. Install the hanger bolt by jamming two nuts collectively on its threaded finish; flip them with a wrench.

If you end or paint your sawhorse, go away the toes on. You don’t need a movie on the a part of the leg that slides into the foot. That further thickness would make the match too tight—I do know, it occurred to me!

Buy the knobs for this project on Amazon

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