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Read half 1 right here.

While fascinated with methods to manufacture the butter knives quick and effectively, and additionally to maximize the use of wooden and keep away from waste as a lot as attainable, I got here up with a structure configuration that nested the knives collectively compactly. Each knife’s blade was tucked between the handles of its adjoining neighbors –  each proper and left. I reached for a hefty clean and drew on it the resawing patterns utilizing a template (A). Then, after the knives had been emancipated from their clean, I formed the handles and blades to the design of my selection (B,C).

A. The staggered knives stacked proper and left to one another. “x” is the minimal surplus of waste materials. B. After the knives are resawn the couture of the blade and deal with are drawn and then sawn off.

To exploit the potential of this methodology even additional, I made a decision to drill a large gap in the mahogany clean and depend on its good round geometry in the design. 

Here is the course of: 

  1. Drill a gap in the center of the clean.
  2. Cut all the symmetrical curvatures. By this, I imply the mirroring arcs that each blade and deal with will find yourself with. For instance, the decrease again nook of the deal with may be made to have an an identical arc as the decrease entrance half of the blade.
  3. Draw the prime view of the knives together with your template.
  4. Resaw the knives.

    On my first try to comply with this manufacturing “script” I separated the clean into two teams of knives and then resawed the particular person knives. Whether you comply with this earlier strategy or the latter one (in the sketches above) is up to your individual inclination.

  5. Place the two-knife stack flat on the bandsaw desk and end reducing the remaining curvatures that distinguish between the blade and deal with.

    Two optionally available designs that look good and operate effectively.

Once the knife’s define is full, all that’s left is to contact them up with some sandpaper and apply a coat of flaxseed oil for cover and to spotlight their magnificence.  


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