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Simple Router Table

While many woodworkers spend weekends making stationary router tables, mine have all the time been quite simple, pushed by expediency, and the will to get different issues executed. My first was only a router base screwed to the underside of a bit of plywood. I merely clamped the plywood to a workbench, put in the router and bit, clamped on a board as a fence, and let her rip.

Things haven’t modified a lot in my store. I nonetheless just like the comfort of a router desk that I can shortly disassemble and retailer, so I don’t lose the ground house {that a} stationary router desk would require. One factor that has modified, nonetheless, is that the router desk I exploit right now is extra subtle. It has an aluminum router plate and a pivoting fence with mud assortment. This desk takes solely an hour or two to construct, and it could final for years. To make your individual, you’ll want a router plate and a plunge router geared up with a template information.

Manufactured router plates work nice. They embrace zero clearance inserts for safer routing and so they make it even simpler to place the router desk away after I’m executed with it. The methodology I exploit to put in the router plate is almost foolproof, and it’ll work for any sq. or rectangular router plate (the one proven right here got here from Rockler, see Source). This methodology may be very correct, too, so it’s appropriate to make use of on even essentially the most deluxe router desk.

Make the desk and set up the plate

The first step is to decide on an appropriate piece for the desk (A, Fig. A), which should be completely flat and really inflexible. I often use 3/4″ plywood. The desk’s dimensions can differ, however I favor a big floor, with at the very least 12″ of help on each the infeed and outfeed aspect of the bit.

Clamp the desk with one finish overhanging your bench, so you may rout the opening for the router plate. Locate the plate on the desk so it’s centered between the perimeters and offset towards the entrance edge. This orientation makes the desk extra versatile: The brief aspect works for many routing operations; the lengthy aspect supplies extra help for big items corresponding to door panels.

1. Start by positioning the router plate on the router desk clean. Clamp items of uniform thickness throughout it, to create a routing template. Then take away the plate.

Use the router plate to create a template to rout the opening. Position the plate on the desk after which body it with scrap items which can be uniform in thickness. The items on the ends of the plate should be precisely the identical width because the plate. Securely clamp the items across the mounting plate, ensuring the joints are flush (Photo 1). Then take away the router plate.

2. Remove the waste by plunge routing, utilizing a spiral bit and a template information. This operation leaves a 1/4″ lip contained in the clamped-on routing template.

Use a plunge router geared up with a 3/4″ O.D. template information and a 1/4″ spiral bit to chop out the middle (Photo 2). Move counterclockwise across the kind and maintain the template information quick in opposition to the template. For the perfect outcomes, full the lower in a number of passes, plunging the router bit barely deeper with every successive cross.

3. Rout a rabbet to deal with the router plate, utilizing a sample bit. The depth of the rabbet should match the thickness of the plate.

Install a 3/4″ dia. sample bit and use the clamped-on template to rout a 1/4″ broad rabbet to deal with the router plate within the desk (Photo 3). A sample bit is a plunge-style flush-trim bit; its bearing is mounted above the cutters. Set the plunge depth barely shallow to begin, and rout solely a small spot. Measure the depth of the rabbet, alter the plunge depth and go once more. When the depth of the rabbet precisely equals the thickness of the mounting plate, go forward and rout all the way in which round.  Remove the template items. Then mark and drill the three/8″ pivot gap for the fence.

4. Fasten the bottom out of your router to the router plate. Reinstall the router motor after which match the router plate meeting within the desk.

Disassemble your router by eradicating the motor from the bottom and the bottom plate from the router base. Then screw the router base to the router plate, utilizing the screws from the bottom plate (Photo 4). Reinstall the router motor after which set up the router plate meeting within the desk.

Build the fence

5. Assemble the pivot fence with biscuits and glue. Make positive the joint is flush on the underside if you clamp the elements collectively.

The desk’s pivoting fence is simple to make use of and alter, and it consists of mud assortment. A wing nut at one finish and a C-clamp on the different maintain the fence securely, and it’s adjustable by tiny increments—a slight change on the C-clamp finish of the fence interprets to a fraction of that change on the heart, the place the bit is positioned. The fence itself consists of two items. Shape the face (B) and drill a 3/8″ gap within the base (C) on the pivot level. Then glue the 2 items collectively (Photo 5).

6. Check the fence to see that it’s face is sq. to the floor of the desk. If it’s not, use the jointer to make it sq..

Miter the mud assortment field high (D) and sides (E) and glue them collectively. Cut the again (F) to suit and drill a gap in it for the mud assortment hose. To create a sturdy connecting piece, I noticed off an previous extension tube from a vacuum cleaner and glue it into the opening, utilizing development adhesive. Vacuum elements can usually be discovered at thrift shops.

7. Mark the placement of the router bit and drill a pilot gap by means of the underside of the fence at that time. Then increase a bigger router bit by means of the opening and into the fence to create an appropriate opening for routing and chip removing.

Install the pivot fence and ensure its face is completely sq. to the desk’s floor (Photo 6). Then create clearance for the router bit (Photo 7). Pivot the fence over the router and mark the middle of the bit. Remove the fence and drill a 3/4” dia. gap within the backside on the mark. Reinstall the fence over the router and incrementally increase a barely bigger bit by means of the opening and into the fence. Screw on the vacuum field and also you’re able to rout.

Simple Router Table Cut List

Part

Name

Qty.

Material

Th x W x L

A

Table

1

Plywood

3/4″ x 28″ x 28″

B

Fence Face

1

Hard maple

3/4″ x 3-1/2″ x 41″

C

Fence Base

1

Hard maple

3/4″ x 2-3/8″ x 41″

D

Dust Box Top

1

Hard maple

3/4″ x 2-3/8″ x 7″

E

Dust Box Side

2

Hard maple

3/4″ x 2-3/8″ x 2-3/4″

F

Dust Box Back

1

Hard maple

3/4″ x 2″ x 5-1/2″

Figure A) Exploded View

Source

Rockler Aluminum Router Table Plate (different versions for different routers), $69.99.

 


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